The new hats, like all the others I create, are made from beaver fur felt. Beaver fur - from the late 1800s until now - has always been the top tier quality. Naturally water resilient, durable & dense, with a soft hand to them. They only get better with time, wear and weather. A beaver fur felt can be reblocked, and reshaped, much like having good shoes resoled, and so can handle many years of life. I also use the highest quality roan leather sweatbands, rayon liners and new-old-stock or deadstock trimmings. There are probably about 10 hours of work that go into each hat, spread out over a few days as there is a lot of drying involved with hat making. I haven't counted out the steps in a long while, but I would say somewhere around 30 steps in total in the fine details to complete a hat.”